Solarbotics Raspberry Pi 3 SAFE Assembly...

Dave Hrynkiw
April 25, 2016

The instructions for assembling the Pi v3 and the previous acrylic Pi SAFE are quite similar. The only difference between the models is the location of the LED light pipes, so these Pi3 instructions apply generally to all Pi SAFE versions.

1. Your Parts!

IMG_1378-parts
Step 1: Parts
  • 8 x 4-40 nuts
  • 8 x 4-40 x 3/8" bolts
  • 2 x Clear acrylic light-pipes
  • 4 x Black acrylic spacers
  • 6 x Black acrylic SAFE sides (shown here with brown protective paper already removed)
  • 0 x Raspberry Pi (sorry - not included in the kit!)

2. The Baseplate

IMG_1379-Screws and spacers
Step 2: Baseplate preparation

Find 4 of the 4-40 x 3/8" bolts, and put them through the baseplate, and press the spacers on from the other side. Thee bolts will sort of stay put until you can get the Raspberry Pi on the baseplate. (If adding to a VESA mount, do only 2 diagonal screws)

3. Adding the Raspberry Pi

IMG_1382-Pi_mounted copy
Step 3: Mounting the Pi to the baseplate

Slide the Raspberry Pi onto the bolts. The Pi is designed for metric M3 hardware, but we're still using imperial #4 hardware, which is a smidge bigger. The bolts may need to be screwed through the holes in the Pi.

Add the #4 nuts, and tighten them down.

 4. Adding 3 of the 4 Sides

IMG_1383-mount_sides
Step 4: 3 of the 4 sides to be added to the baseplate

Arrange the sides as shows. The sideplate on the top in this image has the long cutout to accommodate a ribbon cable from the 40-pin expansion port. The front faceplate on the right (with the label engravings face-down) is for the communications side. The sideplate on the bottom has the ports for the power, video, and audio I/O.

Align them all up on the baseplate, and use a pair of 4-40 nuts and bolts to lock them in place.

5. Adding the SD-Card / LightPipe Faceplate

IMG_1385-lightpipes_1
Step 5a: Preparing for lightpipes

Lay the final side faceplate face-down beside the assembly, and pop the clear lightpipe parts out of their holder. It is not necessary to strip the paper off this part.

Sandwich the two lightpipes together, and push them into the lightpipe indicator hole. They will sit a bit loose until the faceplate is attached to the baseplate.

IMG_1388-lightpipes_2
Step 5b: Lightpipe assembly

Carefully assemble this assembly to the baseplate, and finish attaching it with the remaining 4-40 nuts and bolts.

Step 6: Top Plate mounting

Notch the top plate into the slots in the rear faceplate, and gently flex the frontplate out to let the tab snap into place. You're ready to power up, with full access to the indication LEDs on the Pi mainboard via the lightpipes!

IMG_1391-final
Complete!

.

MORE POSTS

October 23, 2023
Protected: 3D Printer Training - 3D Prin...

There is no excerpt because this is a protected post.

May 20, 2010
Maker Faire, Closed Mon. May 24th

Hey look, we're at Maker Faire! Hey look, we're at the Solarbotics Office! ... Hey look, we're like an  amoeba, splitting in half to be in two places at once. Ok, here's the skinny -  Right now, most of our staff is US-bound to attend the previously mentioned MakerFaire in the San Mateo/Bay Area in […]

December 6, 2000
New Kit!The Hex Pummer

View our newest kit we have online, the Hex Pummer, a very amusing night display that is charged by the sun. When the lights go out, it triggers the high intensity LEDs to start flashing on and off. They start out very STRONG and then fade away until the next LED "PUMMS" on. These amusing […]

March 5, 2002
LANL 2002 Workshop Announced!

We're happy to finally officially announce the opening of registration to the 2002 Los Alamos National Laboratories BEAM Workshop!Coming into it's 10th year (10 years? already? Wow...), Solarbotics has been a participant right from the beginning. If you're in the New Mexico area, or are dedicated enough to come out on your own, come to […]

Solarbotics Ltd Logo
Solarbotics has been operating for more than 25 years, bringing electronics know-how and supplies to both the electronics professional and hobbyist. We'll be happy to help you too!

Solarbotics, Ltd. is not responsible for misprints or errors on product prices or information. For more information, please see our Terms and Conditions.

Warning: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Please visit www.P65Warnings.ca.gov for more information. This item was manufactured prior to August 31, 2018.