Heated Car Seat Teardown and Repair

Solarbotics Ltd
January 11, 2017

Here's a little makeover of an inexpensive aftermarket heated car seat heating pad that stopped working.

Designed to activate and warm up when sat upon, the electronics face a fair amount of abuse: since the seat is a soft frame, the wires inside constantly move and flex with the body. They are also subject to harsh temperature changes with frequent (very) cold weather heating and cooling cycles, adding to a situation ripe for a malfunction, which happened to one of our staff when he couldn't warm up his tush one cold Canadian morning...

Dragging it into the lab, we peeled back the covers to discover the usual and not-so-usual suspects.

Broken wires:

The old wires had a PVC jacket that had dried out and cracked.

“heated

“heated

The wires would then flex at these cracks and break:

“wires

We replaced those wires with our GroovyNoodle silicone wire, which is able to resist flexing and temperature fluctuations very well.

“Groovy

“Image

Sketchy Safety?

Here's a picture of the sketchy activation switch we found inside the bottom part of the seat. It's designed to close when under "bum load", and directly pass power to the heating coils. We're not experts at auto-grade accessory manufacturing, but we were surprised that it wasn't a logic "bum-detected" switch that triggered a suitable relay or FET elsewhere. And the lack of a thermal reset fuse surprised us.

“cheap

“cheap

Repaired

All broken wires replaced! Almost all the PVC jacket wire had cracked and disintegrated, so we replaced it with our better-quality GroovyNoodle silicone wire. This wire is extremely flexible, high strand count, and a temperature-ignoring silicon jacket. Perfect for inside this car seat heater.

“broken

All necessary repairs and upgrades were done just in time for the next stretch of (very much) cold Canadian winter.

“A

MORE POSTS

December 5, 2012
Wednesday Cool Links - Twitter for the B...

So, there we were: Sitting at our desks, at our computers. And before we knew it, BAM! INTERNET! And when you're unexpectedly faced with this kind of a freak-circumstance, there's only one thing you can do: find something worth sharing. So here we go, our latest round of absolutely life-shattering links. You'll never be the […]

November 5, 2003
First GM10 robot!

We gave Grant a bit of the afternoon to put together a demo robot using the GM10. What project? Ah, the venerable Herbie, of course! Construction details (and a big pic) are on the motor detail link. Oh, and there's a video too! Read More...

December 3, 2001
Bicore Experimenter's PCB/Bundles

Sorry for the delay in announcements, folks! Been quite busy getting these latest devices ready for sale. The latest addition to the Solarbotics family of products is the Bicore Experimenter's PCB (aka:) BEP. This is a collection of useful, proven circuits that have been used by Solarbotics, and many other users of Mark Tilden's Bicore […]

November 17, 2016
Starry Night Pendant Assembly Guide

We've already blogged about the Technology Grad Dresses, which are accompanied by the Starry Night Pendant as a perfect finishing touch to complete the outfit. Since then, we've upgraded and improved the Pendant design to make it a fully documented kit, rather than just a bundle: The 2xAAA battery holder offers longer life, less cost […]

1 2 3 252
Solarbotics Ltd Logo
Solarbotics has been operating for more than 25 years, bringing electronics know-how and supplies to both the electronics professional and hobbyist. We'll be happy to help you too!

Solarbotics, Ltd. is not responsible for misprints or errors on product prices or information. For more information, please see our Terms and Conditions.

Warning: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Please visit www.P65Warnings.ca.gov for more information. This item was manufactured prior to August 31, 2018.

Copyright © 2024 Solarbotics Ltd. All Rights Reserved
cart